- Functions: For MAP modified atmosphere packaging in automatic formed rigid trays
- Packaging material: Flexible film for sealing; Rigid film for tray forming
- Vacuum pump: BUSCH 100-200m³/h
- Packing speed: 4-6 cycles/minute
- Power supply: 3 phase industry power supply, voltage and frequency is tailor designed as per customer’s request
- Options: Products automatic loading; Printer; Labeling machine; Metal detector.
- BANNER R58 series registration mark sensor for possible printed film packaging
Thermoforming MAP modified atmosphere packaging machine
- Description
- Get a quote
- Technical description
- Components
- Packaging samples
- FAQ
- Preparation before installation
Thermoforming MAP modified atmosphere packaging machine
Specifications: (for reference only. Customers are always allowed to customize their own unique machine on unique requirements.)
- Functions: For MAP modified atmosphere packaging in automatic formed rigid trays
- Packaging material: Flexible film for sealing; Rigid film for tray forming
- Vacuum pump: BUSCH 100-200m³/h
- Packing speed: 4-6 cycles/minute
- Power supply: 3 phase industry power supply, voltage and frequency is tailor designed as per customer’s request
- Options: Products automatic loading; Printer; Labeling machine; Metal detector.
- BANNER R58 series registration mark sensor for possible printed film packaging
Get a quote
Technical description
1. SUS304 Stainless steel structure, food grade SUS304 for any food contact surfaces; Aluminum magnesium alloy frame inside the machine, insures better strength, more stable construction, and higher precision.
2.Vacuum pump, Original Germany Busch vacuum pump with capacity of 100-300m3/h. Features high vacuum degree and faster vacuum speed.
3.Forming and sealing plate are pneumatic driven, with stable triangle leverage system, which assures 100% stabilization and balance of the working plate that leads to best forming quality and vacuuming quality
4.Control system:
Mitsubishi 10.4″ color touch screen interface;
Mitsubishi 3G60M PLC, with machine breakdown reason
analyze/alarm and reset function;
Mitsubishi speed control servo, temperature control module;
Mitsubishi motion control module;
High speed color mark sensor from USA BANNER Engineering, insures
100% packing accuracy;
Voltage 380/415V or as request, Line frequency 50Hz, 3 phases,
neutral wire, with protective conductor;
Power supply with main switch;
Individual wire marking in the control cabinet according to EN60204 §13.2;
Control cabinet heating function, to protect the electric system from
possible vapor damage.
5. Die sets:(Example)
Customized die sets for every machine.
Die sets composed of upper and lower parts, with sanitation design;
Single-layer Teflon coating on heating plate, non-stick in forming and
sealing process, guarantees forming and sealing quality& appearance;
Punch holes for evacuation/gas flushing integrated in forming die lower part.
6. Fast switch system for die sets, effectively reduce machine down time to several minutes;
After die sets are changed, cross cutting knives can easily be switched from the control panel.
7.Cross-cutting knives are easily controlled from touch screen, each knife is individually controlled;
Easy tearing jagged cutting or round corner cutting;
Knives quality guaranteed, sharp and durable.
8.Safety facilities
Emergency stop button at touch panel and forming film infeed area,
guarantees the shortest reacting time in case of accidents.
Acrylic covers over cross cutting and longitudinal cutting knives;
Stainless steel slide on two sides of the product loading area;
Emergency stop will be triggered if these facilities are disabled.
9. Every machine parts and processes are shown in details on the touch screen. Machine breakdown analysis and reset function available, efficiently reduce the costs of inspecting, repairing, labor and package film waste.
10.Spare parts:
Tools: Socket head wrench*1 set, Normal wrench size 8-27 *1 set,
flat-head screwdriver*1, cross-head screwdriver*1, extended size
screwdriver*1, long nose pliers *1, oil gun*1, wallpaper knife*1,
cutting-pliers*1, circlip pliers*2, seal gasket*1
Support system in loading area: 2 support rails included
User manual*1
11.Warranty and services
Engineer overseas service available, for installation, debugging and training against certain price;
Whole machine comes with One year warranty, except the wearing parts;
After one year warranty, after-sale service is available throughout the service life of the machine against certain negotiable price.
Components
(For reference)
Name | Brand | Quantity | Made In | |
1 | Vacuum Pump | Busch RA0202D(200m3/h) | 1 | Germany |
2 | PLC | Mitsubishi 3G60MT Memory | 1 | Japan |
3 | LCD Touch Screen | Mitsubishi GT2310-VTBA GOT2000 | 1 | Japan |
4 | Module | Mitsubishi FX2N-2LC | 1 | Japan |
5 | A.C. Contactor | Siemens 3TS31.32.33 | 2 | Germany |
6 | Emergency Stop | IDEC HZ323A | 2 | Japan |
8 | High speed color mark sensor | Banner Engineering R58ECRGB1 | 1 | U.S.A |
9 | Intermediate Relay | IDEC RJ25-CL | 4 | Japan |
10 | Start Button | IDEC YW-L10 | 1 | Japan |
11 | Motor Protector | Schneider GZ1E21 | 1 | France |
12 | Power Controller | Schneider GZ1E21 | 1 | France |
13 | Circuit Breaker | Schneider EASY8C40 | 5 | France |
14 | Chains | TYC 08B | 2 | Taiwan, China |
15 | Pneumatic | AirTac 4V320-10 4V210-08 | Taiwan, China | |
16 | Heating Solid State Relay | Fotek SSR-75DA | 2 | Taiwan, China |
17 | Elevator Mechanism | Automatic with self-locking | 2 | China |
18 | Die Sets | Aluminum Plate | 2 | China |
19 | Cross Cutting | Individually controlled | 4 | China |
20 | Printing Servo System | Mitsubishi HG-SN202J-S100 | 1 | Japan |
21 | Phase Sequence Protection Relay | IDEC PVR-3 | 1 | Taiwan, China |
22 | Alarm | Kacon HRB-PS52 | 2 | Korea |
23 | Servo Amplifier | Mitsubishi MR-JE-200A | 1 | Japan |
24 | Chain Servo Motor | Mitsubishi HG-SN202J-S100 | 1 | Japan |
25 | Start/Stop Button | IDEC YW-L10 | 1 | Japan |
27 | Heating and Sealing Cylinder | AirTac SDA100X20 | 6 | Taiwan, China |
28 | Forming Sealing Chamber Elevating Cylinder | AirTac 125*115 | 2 | Taiwan, China |
Packaging samples
FAQ
Q1: Thermoforming packaging machine functions
A1: KANGBEITE PACKAGING thermoforming packaging machines perform the following functions:
- Flexible film — Vacuum packaging
- Flexible film — Bags form and seal only
- Rigid film — Tray form and seal only
- Rigid film — Modified atmosphere packaging (MAP)
Q2: Thermoforming packaging machine regular models and data
A2:
Q3: I think I need machines of different size, can you customize?
A3: Definitely. Thermoforming packaging machines are highly customizable equipment. We can design and produce the machines as per your request.
Q4: I’m wondering if the machine adapts to the electric of our country?
A4: Please don’t worry about this.
Since the electricity supply is different in different countries, we customize the machine to fit the voltage & frequency of the power supply in your country.
100-480V, 50/60HZ, 3Phase
Q5:Is it possible to have auto filling option for the machines?
A5:Yes. Auto-filling of products to be packed, is an optional function at certain extra price. Please contact us with your needs.
Q6:Does the machine has the function of printing?
A6:Yes. Our thermoforming packaging machine equipts with Mitsubishi printer servo for various types of printers.
Q7:I need other functions you don’t mention in the list above, can you do that for me?
A7: KANGBEITE PACKAGING MACHINERY is always ready to cooperate with our customers to fulfill any potential requirement. Please don’t hesitate to contact us if you need any extra functions.
Q8: What warranty do you provide?
A8: KANGBEITE PACKAGING provides 1 year free warranty for our machines, except for the quick-wear parts. After the free warranty period ends, we continue to provide services free or at certain prices, according to the situation.
Q9:Do you have any certifications for your company and your products?
A9: Yes. Our company and products own CE, ISO9001, ISO14001 certifications.
Q10:If I place an order, can you send engineer to help us for installation and maintenance?
A10: Yes. We can send engineer to your factory, at certain extra payment. Details need to be negotiated.
Q11:If I place an order now, how long will it take for the machine production and delivery?
A11:
- For chamber vacuum sealers, it usually takes 5-15 business days before delivery;
- For thermoforming packaging machines, it usually takes 25-35 days before delivery.
Final production and delivery date shall be determined according to production schedule. We always work hard to make sure of prompt delivery of the machines ordered by our customers.
Preparation before installation
- Running water for cooling
- Compressed air resource, above 0.8Mpa
- Air tank, capacityy over 1m³
- Power supply
- Enough space for the machine